The rollCare recently won the Grapas Award for its innovation work. The rollCare Profile Measurement Device is the
only one device designed using laser technology in the World that able to check
fluted roll profiles. This device gives you reports to compare by overlapping
automatically the existing roll profile and theorical one. rollCare measures
the sharp angle, dull angle, radius land depth and grinding area.
Nowadays most millers are clarifying the rolls are need re-fluting based on time or tonnage or by feeling. But if by feeling, it won’t be consistent from miller to miller. If by time based or tonnage, this will be like scheduled maintenance but sometimes the rolls are not worn out at all when we re-flute. If the miller’s re-flutes now the mill is wasting their money as the rolls are still in good condition. Or sometimes they squeeze the rolls more and try to get as much use out of them. When the rolls are really worn out your machine’s amperemeter is going up and Mills are wasting their money and causing high electricity consumption and cost and inconsistent quality. So millers can see the exact condition of the flutes and quantifies the wear out of the rolls based on the flute area and as a percentage value. This will be consistent way to control the re-fluting and saving money for energy, easier to control the quality of flour produced and higher yield capacity. in the high-capacity flour mills, they have many rolls and they cannot control the roller mills maintenance and this device help you to save your roller healthy and get pre-maintenance time. Because you can check and understand which rolls will worn out in the coming short time or is it in the critical point to be wear. At least you can give idea from the device for the next maintenance time.
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